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Oil Analysis - Wear Debris

Oil Analysis - Wear Debris

Here are some examples of the type of wear debris found during oil analysis.

What we look for

Particle Quantification (PQ) Index

Shining particles in a dark space

Indicates the total ferrous metal contents of the oil. The PQ Index ranged from 1 to 9999 with the highest number showing a high metal content.

Aluminium

Aluminium element symbol and atomic number

Valued for its high strength to weight ratio and excellent corrosion resistance. 

Alloyed with other elements to improve wear and temperature resistance.

Cadmium

Chromium

Cadmium element symbol and atomic number

Chromium

Chromium

Chromium

Chromium element symbol and atomic number

Used as an engineering material for its great hardness and corrosion resistance. 

Often found in systems operating under harsh conditions.

Cobalt

Chromium

Cobalt

Cobalt element symbol and atomic number

Copper

Chromium

Cobalt

Copper element symbol and atomic number

Widely used as an alloying element, prized for its material properties – very ductile, and excellent thermal and electrical conductivity. 

Heavily used in bearing systems, as well as heat exchangers.

Indium

Indium

Indium

Indium element symbol and atomic number

Iron

Indium

Indium

Iron element symbol and atomic number

Most common wear metal and found in virtually all equipment. 

Metallurgy of component can determine source of debris i.e. cast iron bolts vs stainless steel lube oil piping.

Lead

Indium

Manganese

Lead element symbol and atomic number

Formerly used as an octane-boosting additive in gasoline prior to introduction of catalytic converters.

Soft metal used for sacrificial wear surfaces such as journal bearings. 

Lead based babbitts are widely used.

Manganese

Manganese

Manganese

Manganese element symbol and atomic number

Sometimes used in certain steel alloys with virtually no other uses.

Nickel

Manganese

Nickel

Not widely used anymore but can be found in certain alloys of steel for internal engine parts.

Also used as a coating on bearings 

Silver

Manganese

Nickel

Has exceptional thermal conductivity and is an excellent bearing plate material, providing minimal friction. 

Susceptible to corrosion from zinc-based additives.

Tin

Titanium

Titanium

Tin element symbol and atomic number

Used as an alloying element with copper and lead for sacrificial bearing liners.

Titanium

Titanium

Titanium

Titanium element symbol and atomic number

Anti-wear additive – chemically binds to wear surfaces creating a hard Titanium based oxide layer reducing friction.

Tungsten

Titanium

Tungsten

Tungsten element symbol and atomic number

Vanadium

Vanadium

Tungsten

Vanadium element symbol and atomic number

Fuel Contamination from crude oil.

Can also be an alloying element for steel.

Zinc

Vanadium

Zinc

Zinc element symbol and atomic number

Used for alloying element for bearings, thrust washers and galvanized cases.

OIL ANALYSIS
ROUTINE CONDITION MONITORING

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