Machine Diagnostics Ltd
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Case Study - Performance Monitoring

Case Study - Performance Monitoring

Pump Performance Loss

A Water Injection Pump Performance Test shows a 15% drop in efficiency.

Pump performance graph with flow plotted against efficiency

Filter Changes

The benefits of monitoring oil filters.

Graph showing differential oil pressures over time

Logging Differential Pressures on oil system filters can allow filters to be changed out at convenient shut-downs and also keeps a record of when the filter was last changed (this can be just as important on duplex filter). 


In this example, prior to logging in this manner, the seal oil filter cartridge had never been changed-out and collapsed, contaminating the whole seal oil system. 

A shutdown resulted because of damage to the mechanical seals caused by the cartridge. 

Pump Wear

Rising trend of a Water Injection Pumps thrust bearing temperature.

Diagram of a Water Injection Pump
Graph of thrust bearing temperature over time in a water injection pump

Maintenance Induced Defects

Gearbox Output Shaft DE Vertical Trends.

Graph showing velocity trend on a gearbox

Local (Portable Equipment) Data

Local (Portable Equipment) Data

Local (Portable Equipment) Data

Overall level shows a significant increase following maintenance.

Installed Instrumentation Data

Local (Portable Equipment) Data

Local (Portable Equipment) Data

Investigation show instrumentation software upgrade introduced a significant calibration error.

Corrections to coupling balance restores low vibration levels

Turbine Performance

Gas Turbine being monitored for power loss.

Graphs showing a Gas Turbines power loss data
PERFORMANCE MONITORING
ROUTINE CM

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